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Post Mount Assemblies

SURFACE MOUNT
Weld Snap-On Cover Flange Base to selected post.

Mount the Flange Base to your surface using 3/8" bolts – supplied by others. Be sure to select fasteners appropriate for your substrate.

Drop Cover Flange into place and snap-on. The secure connection of cover to base is provided by formed tabs produced with precise tolerances.
EMBEDDED MOUNT
  • In new installations, use Wagner Post Sleeves or EZ Sleeves. To locate anchor holes for setting posts. If wire is to be routed through post, conduit and wire must be cast-in-place as well.
  • In the case of existing concrete surfaces, holes must be core drilled to accept the Lumenrail® posts.
  • Posts are set into place using Rockite® or Kwixset® anchor cement.
  • Use optional flange to cover the grout ring.
Refer to page flange section of the web site for Wagner's complete line of flanges.
SNAP-ON COVER FLANGE BASE COVER FLANGE
Flange Base must be welded to the base of the Post. Wagner can provide these pre-assembled upon request. Aluminum are .250" thick; Stainless are .180" thick.
18 gauge, Satin Finish
Will mechanically attach to Snap-On Cover Flange Base or use as a Cover Flange in embedded post applications.
Pipe Size
Tube OD
Diameter
3003 Aluminum
304 Stainless
1-1/4"
1.660"
4-3/8"
2066B
2067B
1-1/2"
1.90"
4-3/8"
2076B
2077B
Pipe Size
Tube OD
Diameter
Height
3003 Aluminum
304 Stainless
1-1/4"
1.660"
4-1/2"
1.000"
2066.4
2067.4
1-1/2"
1.90"
4-1/2"
1.000"
2076.4
2077.4
HEAVY BASE PLAIN FLANGE WITH SET SCREW EZ SLEEVE
Satin Finish
For use as a Cover Flange only. Set screws are not for structural use.
EZ3006
See our EZ Sleeve web page for more information.
Pipe Size
Tube OD
3003 Aluminum
304 Stainless
1-1/4"
1.660"
1469.4
1529.4
1-1/2"
1.90"
1477.4
1537.4
ANCHOR AND PATCHING EXPANSION CEMENT
For interior applications use Rockite®. For exterior applications use Kwixset®. Refer to page 202 for more information on Rockite® and Kwixset® Cement.
ROCKITE®
Anchor Cement
50 lb. pail
RK10051
10 lb. box
RK10010
Follow package instructions.
KWIXSET®
Exterior Anchor Cement
50 lb. pail
KW10402
10 lb. box
KW10401
Follow package instructions.
HANDRAIL AND GUARDRAIL

Handrails are in place to provide guidance while the purpose of a guardrail is to prevent accidental falls.

Guards are generally required for ramps, stairs or landings above 30".
The height will vary depending on the code. Commercial codes require a guard to be 42" in height while residential codes only requires a guard to be 36" in height – always confirm these dimensions with your local authorities.

Handrails are located between 34" and 38" and have dimensional limitations for grasp ability. As such, if a 42" guardrail is called for on a stair or ramp, it will also require a secondary handrail at the appropriate height. A guard Cap Rail that is not used as a handrail would not have a grasp ability size limitation.

Guards also have opening limitations to consider. The most common requirement is that no opening be large enough to allow a 4" sphere to pass. Infill's such as ecoresin panels, Archimesh, vertical pickets, glass or cable may be used and will present different challenges when used with Lumenrail®.

An option is to install Lumenrail® into the handrail portion of a guard and use the light to wash the infill. Wagner is presently developing components that will permit wire routing through a handrail mounted in this fashion. Go to www.lumenrail.com for the latest developments.

The details shown here are variations to consider when specifying a stair railing.

LEVEL RAILING

Assemblies where the “a” dimension is between 11" and 54" will include:

  • Cap Rail
  • Two End Posts - one top, one bottom
  • Two Transition Sleeves
  • LED Light Strip
  • Driver (Power Supply)
  • Two Light Mounting Clips
  • Backing Strip
  • Slotted Tube Insert
  • 3M DP190 Epoxy Adhesive
If the “a” dimension is greater than 54", Intermediate Posts and additional LED fixtures will be included, as necessary.

If this is a guardrail – generally required if there is a drop of greater than 30" on one side, no openings greater than 4" are permitted. An infill of some type will be required. Select carefully as not all infill options are suitable for use with lighted railing.

Rail with top and bottom extensions, return to floor
Rail with top extension, return to floor
Rail with top and bottom extensions, return to post
Rail with top