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Hardware and Cable |
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Ultra-Tec® Cable
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Wagner offers the following cable diameters for the Ultra-tec® Cable Railing System; 1 x 19 stainless steel, type 316
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Cable Diameter |
Wagner Part Number |
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1/8" |
CR4AS2 |
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3/16" |
CR6AS2 |
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1/4" |
CR8AS2 |
5/16" and 3/8" are also available if warranted.
Our recommended cable for most applications is 1x19 construction, type 316 stainless steel cable.
Other constructions of cable can be used, such as 7x7 or 7x19, but they are rarely recommended.
| Cable Construction Type 316 Stainless Steel is used, unless otherwise specified. |
- To minimize deflection, cable needs to be:
- As rigid as possible and
- Resistant to stretch under load. Cable stretch is undesirable, and the longer the cable runs between terminals the more it will stretch as it is tensioned.
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| Cable Construction |
Characteristics |
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1 x 19 |
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Very rigid. Lowest stretching under load. 1 x 19 is the preferred construction for cable railings, under most circumstances. |
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7 x 7 |
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Less rigid than 1 x 19. |
May have application where sharp bends are involved and on shorter runs where stretch is a negligible factor. (Not readily available in left hand lay.) |
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7 x 19 |
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Less rigid than 7 x 7 | |
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Cable Applications |
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Cable Dia. |
Typical Applications |
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1/8"* |
Can be used on horizontal railings where there is little or no pedestrian traffic or where railing does not need to meet code requirements (such as where there is little or no drop off). Can be used on vertical railings, which are not as susceptible to heavy shock loads as horizontal railings. |
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3/16" |
Most commonly used diameter for pedestrian railings. |
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¼" |
Diameters larger than 3/16" can be used where a larger diameter is desirable from a visual/aesthetics standpoint. |
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5/16" |
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3/8" | |
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*1/8" diameter cable can be vulnerable to failure under shock loads caused by abuse, such as a heavy person applying an out of plane load on a properly tensioned cable. 3/16" and larger cable diameters have significantly higher load ratings than 1/8" and are, therefore, not as susceptible to failure as 1/8".
Cable Minimum Breaking Strengths |
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Cable Dia. |
Minimum Breaking Strength (Lbs.) For Following Cable Constructions
Type 316 Stainless Steel |
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1x19 |
7x7 |
7x19 |
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1/8" |
1,780 |
1,360 |
1,300 |
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3/16" |
4,000 |
3,300 |
2,900 |
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¼" |
6,900 |
5,500 |
4,900 |
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5/16" |
10,600 |
7,600 |
7,600 |
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3/8" |
14,800 |
11,700 |
11,000 | |
| NOTE: Ultra-tec® hardware is designed for use in pedestrian guardrailings. For other applications, consult the factory for suitability. |
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Invisiware® Radius Ferrules
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- Stainless Steel, Type 316
- Must be swaged onto only one end of the cable.
- Available pre-swaged with pre-cut cable. Contact Wagner with your cable run requirements for pricing.
- See Tools if you wish to do your own swaging.
- Not an adjuster, Use Invisiware® Receiver or Adjust-A-Jaw Tensioner® for adjusting tension.
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The Invisiware® Radius Ferrule is designed to be hidden within the end post. Only the head will be exposed outside of the post. The head area is a domeshaped end that is larger than the body of the ferrule and acts as a shoulder to support the tension of the cable.
The Radius Ferrule is swaged onto the end of the cable. It is not an adjuster. An Invisiware® Receiver or Adjust-A-Jaw Tensioner® should be used on the other end for adjustment.
Pipe end posts are counterbored to receive the head and to minimize its exposure on the outside of the
post. On flat-sided end posts, the head rests flush against the surface of the post.
We include a plastic washer to act as a scratch resistant barrier between the head of the radius ferrule and the surface of the post.
- NOTES:
- This part is designed for use on pipe and square tube railing only. It should not be specified for 3" x 1" and 2" x 1" double end post construction railings.
- If you choose to go with pre-cut and pre-swaged cable, your cable braces or intermediate posts wil require a larger hole to accomodate the Swaging Studs and Ferrules.
HOW IT WORKS
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| Type 316 Stainless Steel |
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Use w/Stud |
Cable Diam. |
D
(After Swaged) |
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S |
A |
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CRRF4 |
1/8" |
.250" |
.750" |
.537" |
.437" |
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CRRF6 |
3/16" |
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CRRF8 |
1/4" |
.375" |
1.000" |
.646" |
.531" | |
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Invisiware® Receiver
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- Used with Swaging Stud.
- Available pre-swaged with pre-cut cable. Contact Wagner with your cable run requirements for pricing.
- See Tools if you wish to do your own swaging.
- Tension with allen wrench
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Type 316 Stainless Steel
Invisiware® |
Frame Options |
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Cable Diam. |
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1-1/4" Pipe |
1-1/2" Pipe |
2" X 2" Tube |
2" Pipe |
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1/8" |
D = .437"
H = 5/16"
T = 5/16-24
S = .537"
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CRS4 |
CRR612
L= 1.562"
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CRR622
L = 1.812"
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CRR632
L = 2.030"
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CRR642
L = 2.301"
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3/16" |
CRS6
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1/4" |
D = .531"
H = 7/32"
T = 7/16-20
S = .646" |
CRS8 |
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CRR822
L = 1.812" |
CRR832
L = 2.030" |
CRR842
L = 2.301" |
The Invisiware® Receiver is designed to be used with our swaging stud. When the appropriate receiver is selected for a particular type and size of end post, the result is a tensioning mechanism that is hidden within the end post itself. Only the head area of the receiver will be exposed outside of the post. The head area is the domed shaped end of the receiver that is larger than the body of the receiver. It acts as a shoulder to support the tension of the cable as it is tightened. The outside of the domed head is broached with a hex broach to accept an Allen wrench to tension the cable.
Pipe end posts are counterbored to receive the head and to minimize its exposure on the outside of the post. On flat-sided end posts, the head rests flush against the surface of the post. The Invisiware Receiver can be used on stair pitches up to approximately 35º without drilling end posts on an angle. We include a plastic washer to act as a scratch resistant barrier between the head of the receiver and the surface of the post.
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HOW IT WORKS
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Round Tube or Pipe Corner Posts
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| ROUND TUBE OR PIPE CORNER POSTS |
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Pipe Size |
Tube Size |
Height |
Steel |
Satin Finish Stainless |
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1 1/4" |
1.660" |
36" |
CR166ST36 |
CR166SS36.4 |
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1 1/4" |
1.660" |
42" |
CR166ST42 |
CR166SS42.4 |
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1 1/2" |
1.900" |
36" |
CR190ST36 |
CR190SS36.4 |
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1 1/2" |
1.900" |
42" |
CR190ST42 |
CR190SS42.4 | |
- Steel and StainlessSteel
- Welded tops and bases
- Manufactured to eliminate distortion
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Invisiware® Swaging Studs
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Cable Size |
Part Number |
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1/8" |
CRS4 |
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3/16" |
CRS6 |
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1/4" |
CRS6 |
The Swaging Stud is used in conjunction with an Invisiware® Receiver or Welded Receiver. This fitting provides a means of tensioning a cable in as small an area as is feasible. The threaded surface of the stud is treated with a moly-based surface treatment that is baked on. This will prevent thread galling and sticking under extreme loads and environments. |
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Invisiware® Swaging Ferrules
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- Stainless Steel, Type 316
- Available pre-swaged with pre-cut cable. Contact Wagner with your cable run requirements for pricing.
- See Tools if you wish to do your own swaging.
The Swaging Ferrule is used to retain an Adjust-A-Jaw® or a Adjust-A-Body™ onto a piece of cable.
Ferrules must be ordered separately.
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Cable Diam. |
Part # |
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1/8" |
CRF4 |
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3/16" |
CRF6 |
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1/4" |
CRF8 |
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Adjust-A-Body™ with Hanger Bolt Tensioner
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- Stainless Steel, Type 316
- Available pre-swaged with pre-cut cable. Contact Wagner with your cable run requirements for pricing.
- See Tools if you wish to do your own swaging.
Similar to our regular Adjusta-A-Jaw Tensioner - Clevis Style, the Adjust-A-Jaw Body and Nut with Hanger Bolt screws right into your wooden end post (4 X 4 minimum nominal timber size) to provide a sleek tensioning device that is easy to install and easy to adjust. | |
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| Ferrule is not included |
Minimal Nominal Timber Size: 4 x 4 |
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Cable Diam. |
Part # |
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S |
T |
Ls |
Lt |
Loq |
Ln |
Lr |
D |
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1/8" |
CRAJB6 |
CRF4 |
5/16" |
5/16-24 |
1.50" |
2.00" |
3.75" |
.375" |
2.75" |
.500" |
13/64" |
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3/16" |
CRF6 |
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1/4" |
CRAJB8 |
CRF8 |
7/16" |
7/16-20 |
2.00" |
2.50" |
4.75" |
.500" |
3.00" |
.625" |
21/64" |
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Adjust-A-Jaw® Tensioners Clevis Style
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- Stainless Steel, Type 316
- Available pre-swaged with pre-cut cable. Contact Wagner with your cable run requirements for pricing.
- See Tools if you wish to do your own swaging.
The Adjust-A-Jaw™ Tensioner is a clevis style fitting that provides a considerable amount of take-up.
The Adjust-A-Jaw tensioner has four different elements: the Clevis; the Body; the Lock Nut; and the Swaging Ferrule. |
The Clevis has a male thread that mates with a female thread within the Body. The Lock Nut locks the male thread into place against the Body after the assembly is properly tensioned. When the Swaging Ferrule is swaged onto the cable, it holds the Body to the cable while also allowing the Body to rotate on the cable during tensioning.
The Adjust-A-Jaw Tensioner is the most streamlined clevis style adjusting mechanism available for its stated cable size. It is ideally suited for stair pitches and is also a very attractive fitting if you want the “high-tech” look of exposed stainless steel hardware on level runs as well as on stairways.
HOW IT WORKS |
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| ADJUST-A-JAW™ TENSIONER (Ferrule and Screw purchased separately) |
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Cable Diam. |
Part # |
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Use with Screw # |
D |
E |
G |
K |
L
Closed |
L
Open |
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1/8" |
CRAJ62 |
CRF4 |
CRSC6 |
.250" |
1/4-20 |
.260" |
.56" |
4.30" |
5.99" |
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3/16" |
CRF6 |
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1/4" |
CRAJ82 |
CRF8 |
CRSC8 |
.375" |
3/8-24 |
.313" |
.75" |
4.87" |
6.43" |
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Invisiware® Lag Eye and Welded Receiver
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LAG EYE |
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The Lag Eye fitting is used by screwing the lag threaded end of the fitting into a wooden end post. This will leave a paddle shaped eye exposed that will accommodate a Fixed or Adjust-A-Jaw® type fitting. | |
| Stainless Steel, Type 316 |
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Cable Diam. |
Part # |
G |
T |
L |
P |
Drill Size |
Minimum Nominal Timber |
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1/8" |
CRLE6 |
.233"/.229" |
.253" |
1.95" |
.50" |
9/32" |
4 x 4 |
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3/16" |
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1/4" |
CRLE8 |
.295"/.285" |
.385" |
2.38" |
.69" |
3/8" |
4 x 4 |
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WELDED RECEIVER
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The Welded Receiver is actually a frame component. The Welded Receiver is used much the same as an Invisiware® Receiver and Stud, except that the Welded Receiver does not provide for any take-up adjustment after the Stud is installed into it.
The Welded Receiver is cut to the required length and welded into the outside wall of an end post.
After the Welded Receiver is welded, the surface that is welded is ground to the original contour, thus hiding the weld. |
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The female thread within the Welded Receiver accommodates our Swaging Stud. This arrangement creates a completely hidden end post fitting, and when combined with an Invisiware® Receiver and Stud on the opposite end of the same cable, makes up our most streamlined combination of hardware. | |
Available in Steel and Stainless Steel
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Cable Diam. |
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Steel |
Stainless Steel |
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CRS4 |
1/8" |
D = .437"
T = 5/16-24 |
CRWR65A
L= 2.820" |
CRWR65B
L= 2.820" |
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CRS6 |
3/16" |
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1/4" |
D = .531"
T = 7/16-20 |
CRWR85A
L= 2.820" |
CRWR85B
L= 2.820" | |
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Ultra-Tec® Fixed Jaw and Clip-on Fixed Jaw
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- Stainless Steel, Type 316
- Available pre-swaged with pre-cut cable. Contact Wagner with your cable run requirements for pricing.
- See Tools if you wish to do your own swaging.
The Fixed Jaw is similar in appearance to the Adjust-A-Jaw® Tensioner, while being less expensive than an Adjust-A-Jaw®. The Fixed Jaw does not allow for any adjustment. The Fixed Jaw should be used on one end, and an Adjust-A-Jaw® on the other end of a cable. This fitting is especially suited to uses on stair pitches, as it will automatically assume the correct pitch of the stair when the cable is tensioned. |
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| The Fixed Jaw is the shortest and most streamlined clevis fitting that is available for its stated cable size. While it is ideally suited for stair pitches, it also is a very attractive fitting to use if you want the ”high-tech” look of exposed stainless steel hardware on level runs as well as on stair pitches. The Fixed Jaw is held onto the cable by our Swaging Ferrule. The Swaging Ferrule fits into the counterbore of the Fixed Jaw after the Swaging Ferrule is attached. | | |
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| Fixed Jaw, Type 316 Stainless Steel |
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Cable Diam. |
Part # |
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Use with Screw # |
D |
E |
G |
K |
L |
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1/8" |
CRFJ62 |
CRF4 |
CRSC6 |
.250" |
1/4-28 |
.260" |
.56"" |
1.75" |
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3/16" |
CRF6 |
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1/4" |
CRFJ82 |
CRF8 |
CRSC8 |
375" |
3/8-24 |
.313" |
75" |
2.12" |
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Ultra-tec® "Clip-on" FIXED JAW
Same as our regular Fixed Jaw, except the cable attaches to the Fixed Jaw with a special clip, which is installed by hand. All hardware is swaged on the cable at the factory, so there is no field swaging necessary.
Use on the opposite end of an INVISIWARE® Receiver or Adjust-A-Jaw® Tensioner. Order using part numbers below and check with factory to determine cable lengths to be provided with swaged fittings. Available for 1/8"and 3/16" cable only. |
| Clip On Fixed Jaw, Type 316 Stainless Steel |
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Cable Diam. |
Part # |
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Use with Screw # |
D |
E |
G |
K |
L |
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1/8" |
CRFJC2 |
CRF4 |
CRSC6 |
.250" |
1/4-28 |
.260" |
.56" |
1.75" |
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3/16" |
CRF6 |
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Adjust-A-Body™ with Threaded Bolt
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- Stainless Steel, Type 316
- Available pre-swaged with pre-cut cable. Contact Wagner with your cable run requirements for pricing.
- See Tools if you wish to do your own swaging.
Similar to our regular Adjust-A-Body™ with Hanger Bolt, screws right into a drilled and tapped hole in your steel or stainless steel end post. |
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| Ferrule is not included |
Minimal Nominal Timber Size: 4 x 4 |
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Cable Diam. |
Part # |
Use Ferrule # |
S |
T |
Ls |
Lt |
Loq |
Ln |
Lr |
D |
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1/8" |
CRAJT6 |
CRF4 |
5/16" |
5/16-24 |
.375" |
2.00" |
2.625" |
.375" |
2.75" |
.500" |
13/64" |
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3/16" |
CRF6 |
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1/4" |
CRAJT8 |
CRF8 |
5/16" |
7/16-20 |
.375" |
2.50" |
3.125" |
.500" |
3.00" |
.625" |
21/64" | |
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Invisiware® Fixed and Threaded Tabs
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The Ultra Tec® Fixed Tab is a frame component. The Fixed Tab is cut to the required length and then welded into one of our standard end posts to facilitate the use of a Fixed Jaw or an Adjust-A-Jaw™ fitting.
After the Fixed Tab is welded into the outside wall of the end post, the welded surface is ground to its original contour, thus hiding the weld. Available in a variety of sizes to accommodate any of our standard post styles and terminal
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Available in Steel and Stainless Steel
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Use with # |
Cable Diam. |
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Steel
L = 2.94" |
Stainless Steel
L = 2.94" |
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CRAJ62
CRFJ62 |
1/8" |
D = .375"
H = .265"
S = .44"
T = .233/.229" |
CRFT65A |
CRFT6B |
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3/16" |
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1/4" |
D = .562"
H = .390"
S = .69"
T = .295/.859" |
CRFT85A |
CRFT85B | |
INVISIWARE® THREADED TAB
| Type 316 Stainless Steel |
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Here’s a real time and money-saver. The Invisiware® Threaded Tab screws into a drilled and tapped hole on the inside wall of the end post. You save the expense of welding tees or tabs onto your end post, for mounting Adjust-A-Jaw® or Adjust-A-Body™ Tensioners or Ultra-tec® Fixed Jaws. Recommended only when you are using a minimum schedule 80 pipe end post or a square or rectangular steel end post with a minimum .250" wall. |
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Cable Size |
H |
S |
T |
A |
B |
L |
Stainless |
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1/8" |
.265" |
.500" |
.233/.229" |
.813" |
.313" |
1.250" |
CRTT6B |
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3/16" |
.265" |
.500" |
.233/.229" |
.813" |
.313" |
1.250" |
CRTT6B |
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1/4" |
.390" |
.625" |
.295"/.285" |
1.250" |
.375" |
1.625" |
CRTT8B | |
| INVISIWARE® EXTENDED LENGTH THREADED TAB |
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Extended length, same as above except there is no need to thread the hole in your end post. Cut to desired length and secure to end post with acorn nut and thread sealant or Lido-Weld Adhesive – see page 39. |
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Cable Size |
Stainless |
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1/8" |
CRTT6BL |
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3/16" |
CRTT6BL |
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1/4" |
CRTT8BL |
| Acorn Nut - CRAN37524S - is included. | |
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Cable Grommets
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Cable Grommets are available for popular cable diameters of 3/16" and 1/4", to help prevent rust in exterior or other applications where moisture is a factor. Cable Grommets prevent abrasion to the inside surface of the holes through which the cable is drawn as it is installed in the railing frame. This can make a big difference in the appearance of the railing after a few years.
Cable Grommets are installed into holes in intermediate posts, cable braces and, in the case of the Radius Ferrule, into the end post holes through which thecable exits. They are installed after the paint or powder coating is applied and before the cables are installed. Cable Grommets are available in black UV resistant HDPE. |
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Order Cable Gormmets by diameter of cable and post through which the cable will be drawn. Packaged in quantities of 100, 500 and 1,000 of each part number.
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| Intermediate Post Material (Not Slotted for Stairway) |
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Cable Diameter |
1-1/4", 1-1/2" & 2" Pipe |
Square or Rect. Tube with .120" Wall |
1/4" Cable Brace |
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1/8" or 3/16" |
CRGC61 |
CRGC62 |
CRGC64 |
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1/4" |
CRGC81 |
CRGC82 |
CRGC84 |
| Intermediate Post Material Slotted for Stairway Pitch Up To 37 Degrees |
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Cable Diameter |
1-1/4", 1-1/2" & 2" Pipe |
Square or Rect. Tube with .120" Wall |
1/4" Cable Brace |
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1/8" or 3/16" |
CRGIC61 |
CRGIC62 |
CRGIC64 |
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1/4" |
CRGIC81 |
CRGIC82 |
CRGIC84 | |
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Cable Railing Installation Tools
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If you choose to swage your own cable, the following tools are available for purchase or rental. Read the Installation Guide for specific instructions on using these tools. Contact Wagner for information on tool rental.
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| Capable of delivering a minimum of 90 psi. 20 gallon minimum tank size is recommended. Also requires a functional pressure regulator set at 100 psi otherwise the swaging pump is subject to damage. Minimum 1/4" ID air hose with a 1/4" male pipe thread. |
Increases swaging speed versus the Air Over Hydraulic Pump |
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| To be used with 3/16" cable and smaller |
To be used with 1/4" cable and larger |
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| Cable Cutter for 1/8"-3/16" cable |
CRCC |
| Cable Cutter for 1/4" cable |
CRCC12 | |
| Push-Lock Tool Kit |
CRPLTC | | |
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| Grommet Installation Tools |
Lag Eye Driver |
| Set of four for each size and shape of grommet. |
For driving Lag Eye into wood posts. Lag Eye not in |
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| Jawed Pliers With Pre-Tensioner |
Cable Tensioning Gauge |
| When tensioning, grip cable with special Jawed Pliers to prevent damage to the cable. Pre-Tensioner can be used when installing longer runs of Invisiware® since it may have a minimum take-up |
Check the tension on your cables with this simple to use gauge. |
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| Jawed Pliers |
CRJP |
| Pre-tensioner w/Pliers: |
| For 1/8" Cable |
CRPTP4 |
| For 3/16" Cable |
CRPTP6 |
| For 1/4" Cable |
CRPTP6 | |
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| 1/8" Cable |
CR91 |
| 3/16"-1/4" Cable |
CR90 | |
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| Radius Ferrule/Clip-On Stop Gauge |
| Use this gauge to confirm that your fittings have been properly swaged. If the swaged fitting does not fit the appropriate slot, the fitting is not suitable for use. |
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| Rental Information |
| Model 610 Swager - hand held for swaging 1/8" and 3/16" diameter Utra-tec© cable fitting. Use with Air Over Electirc Hydraulic Pump |
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| Included in the 610 Swager Rental |
- Pump
- Swager
- Special Jawed Vice Grips
- 3/16" Allen Wrench
- Cable Cutter
- Marking Pen
- Gauge for Measuring Diameter of Swaged Radius Ferrule
- Safety Glasses
- Grommet Installation Tools
- Tool Box
- Lock and Key
- Instuction manual
- Installation Guide
- Return Address Label
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| Model 650 Swager - For swaging 1/8" through 3/8" diameter Utra-tec© cable fittings. Use with Air Over or Electic Hydraulic Pump |
 *Note the 650 Swager shipes in a wooden box and must be shipped by truck |
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| Included in the 650 Swager Rental |
- Pump
- Swager
- Special Jawed Vice Grips
- 3/16" Allen Wrench
- Cable Cutter
- Marking Pen
- Gauge for Measuring Diameter of Swaged Radius Ferrule
- Safety Glasses
- Grommet Installation Tools
- Tool Box
- Lock and Key
- Instuction manual
- Installation Guide
- Return Address Label
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| Contact Wagner for more information | |
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Push-Lock™
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| NEW! |
Push the cable into the Push Lock fitting, tension the cable and you’re done. |
Note: Push-Lock Tool Kit is required – click here. |
| FIELD INSTALLED PUSH-LOCK™ FITTINGS MAKE CABLE RAILINGS EAST TO INSTALL |
| NO FIELD SWAGING! |
| ** These fittings are stationary. They must be used with a tensioner on the opposite end.** |
- Cables are provided with a tensioner on one end. (Pre-Swaged in the Factory or with the receivers with Push-Lock™ Stud)
- The other end is supplied per your dimensions to be trimmed in the field.
- Thread your cable through the starting post and through intermediate posts, cable braces and end post.
- Trim the cable to length per instructions
- Push on the Push-Lock fitting and it locks in place
- Return to your starting location and use tensioner to tension the cable.
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EASY TO ORDER - EASY TO INSTALL
| Select the tensioners you wish to use and provide the length of each of your cable runs on the worksheet shown on page 61. The cables will be shipped with tensioners swaged on one end and bare cable on the other end. Pre-cut cable will be approximately 3" longer than required to allow for potential fraying. Cut each cable to a final length on site and push it into the opening in the Push-Lock fitting. | |
| PUSH-LOCK™ FOR LEVEL RUNS |
| Type 316 Stainless Steel |
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|
Cable Size |
Stainless |
For Wood Post Use Washer # |
|
1/8" |
CRPL4 |
CR716SAE |
|
*3/16" |
CRPL6 |
CR716SAE |
| ** Ultra-tec® Push-Lock™ fittings for 3/16” cable are currently being re engineered and will not be available until further notice** | |
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| These Push-Lock fittings with rounded ends are used on level runs. They rest in a hole in the end pos | |